Best Mattress Made in the USA

There are many benefits to purchasing a mattress made in the USA. You can rest easy knowing your new bed was created with high manufacturing standards and environmentally conscious practices. Shopping American-made also helps stimulate the economy and provide jobs for people around the country.

What does “Made in the USA” mean, exactly? By definition, it indicates that the bed was assembled domestically. Some parts and materials may have been imported, however.

In this article, we will highlight the best mattresses made in the United States and their key features. We’ll also walk you through the most important factors to consider when shopping for a new bed, including firmness, sleeping positions, and third-party certifications.

Best Mattresses Made in the USA

The Amerisleep AS3 is a 12-inch memory foam mattress designed to be ultra-breathable, responsive, and supportive. With medium firmness, it adapts to most people’s body types and sleep styles.

“The Amerisleep AS3 is a medium-feel mattress that’s been proven to help maintain a neutral spinal alignment while providing supportive pressure relief,” notes Dr. Jordan Burns.

Amerisleep offers a risk-free 100-night sleep trial. If the AS3 isn’t the best mattress for your sleep needs, the company will issue you a refund. We can’t forget to mention, the AS3 mattress is covered by a 20-year warranty, so it’s an incredible value.

How Lying Down Feels

The Amerisleep AS3 offers a mix of support and comfort that suits most sleeping styles. Many consumers have noted improvements from the first night of sleep, enjoying the support that meant a morning free of aches and pains.

Inside the Mattress

The mattress’s first layer is pressure-relieving, plant-based Bio-Pur® material. It provides significantly more breathability and responsiveness than traditional memory foam, and since it is made from renewable resources, Bio-Pur® is better for the planet.

Environmentally conscious sleepers will appreciate its sustainable production. Plus, allergy-sufferers will enjoy this eco-friendly memory foam’s natural resistance dust mites, mold, and mildew.

The middle transition layer of the AS3 is Affinity foam with HIVE® technology to relieve tension and contour to the body. This gives the head, back, and legs support while providing cushion for heavier sections of the body like shoulders and hips.

The Bio-Core® base layer gives sleepers added support and helps prevent the mattress from sagging or developing soft spots over time.

If you’re looking for a bit more bounce from your mattress, the Vaya Hybrid is a responsive and affordable bed made in the USA. The Vaya Hybrid has a slightly more complex construction than the Vaya Mattress, with three layers rather than two.

“The Vaya Hybrid mattress promotes a healthy spinal alignment for any sleeping style and is a great option for memory foam mattresses,” says Dr. Burns.

Overall, this is an airy, comfortable mattress for cost-conscious shoppers who are looking for a quality bed at an affordable price. Vaya offers a 100-night Pure Comfort sleep trial, free shipping, and a 10-year warranty on this mattress for workmanship or structural defects.

How Lying Down Feels

The Vaya Hybrid is meant to offer the floating sensation of a luxury hybrid mattress at a fraction of the price. Sleepers can stretch out and enjoy how quick the surface is to hug their bodies in any position, easing tension that can build up into pain.

Inside the Mattress

The mattress is 12 inches thick: it contains 3 inches of Vaya Comfort Foam, an 8-inch coil support layer, and 1-inch base foam. The Vaya Hybrid shares the same soft and breathable cover as the Vaya Mattress.

As a whole, the Vaya Hybrid is responsive, supportive, and breathable. And thanks to its reasonable cost, it’s a great value for anybody. Not only is the Vaya Hybrid US-made, but it’s also CertiPUR-US® certified to ensure your sleep environment is clean.

The Zoma Hybrid is an 12-inch, medium mattress designed to provide pressure relief, softness, and support for sleepers. Originally designing their mattresses with athletes in mind, any Zoma mattress can potentially be just what a sleeper needs to achieve better sleep.

“Research has shown that mattresses that provide cooler body temperatures, like the Zoma Hybrid mattress, promote better overall quality of sleep and comfort,” says Dr. Burns.

The Zoma Hybrid comes with a 100-night risk-free trial and free shipping. It is also covered by a 10-year warranty for structural or workmanship defects.

How Lying Down Feels

The Zoma Hybrid is not only meant to provide a balanced surface, but its underlying pocketed coils enable quick, easy movements across the surface. Plus, the wrappings around the coils ensure that this motion won’t transfer across the surface. Couples who are sharing the mattress shouldn’t notice their partners tossing and turning or moving out of bed, thanks to its motion isolation.

Inside the Mattress

Overall, the Zoma Hybrid contains four layers. On top is a 2-inch comfort layer of gel memory foam for impressive pressure relief. In the middle is a 2-inch Reactiv™ layer to prevent the sleeper from sinking. The base is 7 inches of pocketed coils on top of an inch-thick foam base.

The gel memory foam in the Zoma Hybrid is much more cooling than traditional memory foam and responds rapidly to movement. It is also covered in a ventilated fabric to enhance its temperature-regulating ability.

The buoyancy of the Reactiv™ foam layer works with the natural bounciness of the pocketed coil core to help sleepers get comfortably settled quickly yet change position as needed.

Traditional innerspring mattresses still have their fans, but many shoppers are looking for more than just coils sandwiched between thin comfort layers. The Saatva Classic is a reinvention of the mattress design, upgrading the basic tempered coil base with pocketed coils and a Euro pillow top.

How Lying Down Feels

The Euro pillow top is quick to establish a touch of pleasant sinkage to the Saatva Classic, regardless of what mattress firmness a shopper chooses. The surface will adapt near-instantly to any movements, thanks to the bed’s two coil layers.

Inside the Mattress

The layers of the Saatva Classic start with a Euro pillow top, with 3 inches of conforming cushion. The organic cotton cover with an antimicrobial treatment that keeps mold and bacteria from settling inside the mattress.

Underneath the pillow top is a dense memory foam for pressure relief, with specialized lumbar support to ease the odds of morning back pain. With these reinforced middle, the Saatva Classic stands up well against nightly use.

Pocketed coils form the mattress’s transition layer, adding responsiveness that isn’t accompanied by jarring motions when a sleeper moves.

At the bottom of the mattress are hundreds of tempered steel coils, with plenty of room for air to flow through the mattress’s base. Foam rails form the perimeter of the base, creating enduring edge support.

SEE ALSO: Best Casper Mattress Alternatives

Coolness is a primary concern when mattress shopping. Many shoppers also enjoy a mattress on the softer side, and cooling features are especially important when the surface hugs the body as a plush bed does. The GhostBed Luxe

How Lying Down Feels

The mildly plush feel of the GhostBed Luxe can provide the pressure relief that sensitive areas such as shoulders and hips need. The surface is far from a sinkhole, so even as the cushion cradles the body, a sleeper will feel supported.

Inside the Mattress

The GhostBed Luxe has several foam layers under a breathable cover of Ghost Ice fabric. GhostBed also has sewn-on cooling fibers in the fabric cover that promote airflow through the bed.

The first foam layer is an inch of gel memory foam, followed by a Ghost Ice layer and another, thicker layer of gel memory foam. These three layers work together to maintain a cool-to-the-core feel, ensuring the surface won’t ever grow overly warm.

The Ghost Bounce layer creates more responsiveness while deepening the bed’s contouring. The high-density foam layer creates a stable structure for a resilient mattress.

Brooklyn Beddings is well-known for their high-quality hybrid mattresses, but one of our favorites is the Aurora Hybrid. It’s highly affordable, packed with comfortable features, and shoppers can choose one of three firmnesses. This lets the Aurora Hybrid keeps a wide range of sleepers relaxed and comfy, making it excellent for couples who want to share a bed.

The mattress includes a 120-night trial period and a 10-year warranty.

How Lying Down Feels

The Brooklyn Bedding Aurora Hybrid offers an interesting feel, thanks to its copper infusion. Weight causes the copper particles to accumulate, creating a more responsive feel than what the foam would offer without it. Aside from this, though, the feel can vary depending on its firmness options.

Inside the Mattress

The mattress surface features a phase change material for a consistent surface temperature of 88 degrees. Underneath this cover fabric is CopperFlex™ foam, named for its copper infusion that not only stays cools and repels microbes but also increases the cushion’s reactive support.

The second and third layers are determined by the shopper’s chosen firmness. In every option is TitanFlex™ foam, a highly elastic material, although its thickness varies by firmness.

The support core is more than a thousand pocketed coils on a dense foam base. These pocketed coils have zoned support to provide what each area of the body needs.

SEE ALSO: Best Tempur-Pedic Mattress Alternatives

Factors to Consider When Shopping for a New Mattress

Before finding the best mattress for you, there are several factors to consider, including sleeping position, firmness level, and body weight.

Mattress Type

Every type of mattress has a different feel and average lifespan. That said, the quality of materials used during construction also plays a big role in a bed’s overall feel and durability, as there are high- and low-quality mattresses of all types.

In this section, we highlight are the most popular types you may encounter while you shop, and discuss the key differences among them:

Memory Foam: Memory foam is a sought-after mattress choice for many reasons. It contours to the body in response to pressure and weight for a cushioned feel, and it offers unsurpassed pressure relief. The motion isolation of memory foam makes it ideal for those who share a bed, too, since it prevents movement from rippling across a mattress’s surface and waking a peaceful sleeper. Memory foam mattresses have longer lifespans than innerspring mattresses but aren’t quite as long-lasting as latex beds.

Innerspring: Innerspring mattresses contain pocketed coils with a thin cushioned layer above. These beds stay very cool because their coils don’t retain body heat. However, among all of the different mattress types, innersprings tend to be the least durable because the coils can break and/or begin to sag.

Hybrid: Hybrid mattresses are popular because they provide the benefits of pressure-relieving foam layers with the temperature regulation and bouncy support of coils. They work well for a variety of sleep positions and have better edge support than all-foam beds.

Latex: Latex makes a great choice for all types of sleepers because of its buoyancy and pressure-relieving comfort. Latex mattresses are also the most durable, outlasting memory foam, hybrid, and innerspring beds.

Latex is a nice alternative option for those who are seeking contour for the body, but without the sinking sensation that they may experience with memory foam.

There are a few different types of latex to be aware of:

• Natural: Natural latex is extracted from the sap of a rubber tree. There are no fillers used in the manufacturing process and the end result is a chemical-free product. It does tend to be more costly than synthetic and blended latex, though.
• Blended: Blended latex is the most commonly found type of latex in beds sold across America. It is a combination of synthetic and natural latex, serving as an inexpensive way for mattress manufacturers to market their beds as having natural latex foam.
• Synthetic: This is a synthetically-produced blend of petrochemicals designed to mimic the feel of natural latex. It tends to be slightly less durable and bouncy than blended and natural latex.

Sleeping Position and Firmness Level

Different sleeping positions require different levels of firmness. While preferences may vary from person-to-person, the general recommendations are as follows:

• Side Sleepers: Soft to medium mattresses
• Back Sleepers: Medium to firm mattresses
• Combination Sleepers: Medium mattresses
• Stomach Sleepers: Firm mattresses

Body Type and Firmness Level

Generally, the heavier a sleeper is, the higher firmness they will want for cushioning and proper support.

• Light: 130 pounds or less—Choose a mattress slightly softer than recommended for your sleeping position.
• Average: 130-230 pounds—Choose mattress firmness by sleep style.
• Plus-size: Greater than 230 pounds—Choose a mattress slightly firmer than what’s recommended for your sleep style.

Sleep Trials

A sleep trial is a period a customer has to test out their new bed after purchasing to ensure it’s a good, comfortable fit. Years ago, when mattress shopping was primarily an in-store experience, you only had a few minutes to determine whether or not the mattress felt right to you. Nowadays, as online mattress and mattress in a box companies continue to grow in popularity, sleep trials have emerged as a way to give online shoppers a chance to test their mattress at home before committing to keeping it long-term.

Remember, the body needs time to adjust to a new sleeping surface because the mattress materials haven’t softened or conformed to the curves of your body yet. It usually takes 30 to 60 days of sleeping on a new mattress before your body fully adapts—this is one reason why sleep trials are important to selecting the right bed.

Return Policies

Prior to buying any mattress, it’s a good idea to review the return policy and make sure you’re comfortable with the terms and conditions. This way, you can return or exchange the bed if it isn’t right for you. A few key pieces of information to be aware of are:

• Does the company offer full refunds, exchanges, or both?
• How long do you have to return the mattress if you’re not happy with it?
• Are returns free, or is there a cost associated?

Warranty Coverage

Before purchasing a new bed, familiarize yourself with the warranty details to ensure you know what’s covered and how to get in contact with the company for replacements or repairs if needed. Warranties typically include coverage for manufacturing defects and/or sagging. However, coverage varies from company to company.

Third-Party Certifications

When researching and shopping around, you may want to consider a bed with industry-recognized certifications. When mattresses have one or more of these seals, it means they meet strict criteria for safety and health during the production process. It’s also a sign of a good mattress for allergies, as they mean the mattress is free of many materials that irritate their bodies.

Here are some of the most widely respected and referenced third-party certifications available today:

CertiPUR-US®

CertiPUR-US® ensures certain chemicals and materials are not used during manufacturing and proper adherence to environmental safety protocols are being met. The certification guarantees the mattress doesn’t contain harmful chemicals such as TDCPP, PBDEs, or TCEP flame retardants, heavy metals like lead and mercury, formaldehyde, and/or phthalates.

Mattresses with the CertiPUR-US® certification are also low in volatile organic compounds (VOCs), too. As a result, they are much less likely to off-gas, and if they do emit any chemical-like scents, they usually only require a day to air out, in comparison to other mattresses that may take up to a week to lose their odor.

All mattresses on this list proudly hold the CertiPUR-US® certification, so you can feel confident in your purchase.

Global Organic Textile Standard (GOTS)

GOTS serves as the standard for sustainable manufacturing. Rigorous testing and quality assurance systems ensure the environmental and socially responsible processing, manufacturing, packaging, labeling, trading, and distribution of organic textiles worldwide. To become GOTS-certified, a mattress must contain 70% or more organic fibers. The United States Department of Agriculture (USDA) endorses GOTS as part of its National Organic Program.

Global Organic Latex Standard (GOLS)

The GOLS symbol sets the highest standard for latex used in mattresses, bedding, and home goods. It requires that the latex has 95% or greater certified raw organic material. In order to receive a GOLS certification, latex manufacturers must meet stringent sustainability requirements from start to finish during the entire harvesting and production process.

GREENGUARD

GREENGUARD tests for volatile organic compounds (VOC) and chemical emissions in household products such as mattresses, cribs, and paint.  Mattresses are rigorously tested for over 10,000 of these chemicals and 360 VOC’s. To become GREENGUARD-certified, the bed must contain very low emission levels.

Why Should You Buy American-Made Mattresses?

Buying a USA-made mattress has various advantages including higher manufacturing standards, environmentally sound practices, and stricter quality control and labor guidelines.

“USA-made mattresses are top-notch when it comes to manufacturing and quality,” says Dr. Burns. “They are typically more environmentally friendly and I always recommend buying from the US because it helps our economy and maintains jobs for hard-working families in our country.”

Plus when you purchase domestically, it helps to support the country’s economy by creating and sustaining jobs. Environmental impact and carbon emissions are also reduced because the mattress only travels within the country, versus a product made overseas.

Mattress Sizes in the US

Saving on USA-Made Mattresses

The best mattress sales that re-occur throughout the year if you want to save big on a new mattress:

• Best Presidents Day Mattress Sales
• Best Memorial Day Mattress Sales
• Best 4th of July Mattress Sales
• Best Labor Day Mattress Sales of 2023
• Best Columbus Day Mattress Sales
• Best Black Friday Mattress Sales
• Best Cyber Monday Mattress Sales

FAQs

What mattresses are made in the USA?

There are various different mattresses manufactured in the United States. Some of the best-rated American-made beds are the Amerisleep AS3, Vaya Mattress, Zoma Mattress, Aslan® GEL Infused Memory Foam Mattress, Bear Mattress, Molecule 1 Mattress, and Natural Escape My Green Mattress.

These mattresses are all CertiPUR-US® recognized and meet strict criteria for labor guidelines, manufacturing standards, and environmentally-friendly practices.

What size mattress should I get?

There are six standard mattress sizes to choose between. In size order, from largest to smallest, they are:

• California King: 72 inches by 84 inches. Added length and width provides extra room for two adults, especially if tall.
• King: 76 inches by 80 inches. Ideal for two adults.
• Queen: 60 inches by 80 inches. Good choice for one tall person or two average-sized sleepers.
• Full (also known as double): 54 inches by 75 inches. Comfortably fits 1 average-size adult or two small children.
• Twin XL: 38 inches by 80 inches. Sleeps one who may need a bit more legroom than a standard twin.
• Twin: 38 inches by 75 inches. Suitable for one sleeper, preferably a child.

What are the benefits of buying a USA-made mattress?

Buying a USA-made mattress has various advantages, including:

• Higher manufacturing standards
• Environmentally sound practices
• Stricter quality control
• Supports the country’s economy and jobs
• Reduces the environmental impact
• Stricter labor guidelines

What mattress firmness is best?

There is no one-size-fits-all when it comes to mattress firmness. What may be cozy and comfortable to one person could feel stiff-as-a-board to the next.

Typically, medium beds are the best mattresses for side sleepers because they’re soft enough to relieve pressure from the heavy points on the body, like shoulders and hips, and prevent pain.

We recommend firm mattresses for back sleeping because firmer beds help keep the spine neutral while providing support for the hips and midsection.

Stomach sleeping is not recommended because it flattens the spine, which can be unhealthy and painful. However, for those who choose to sleep on their bellies, medium-firm to extra firm mattresses are the best choice since they keep sleepers’ torsos from sinking down too far into the bed.

Usually, beds of medium firmness are the most comfortable mattresses for combo sleepers because they provide a good balance between softness and support.

When should I replace my mattress?

Mattresses should be replaced every 7 to 10 years. However, if you notice recurring body pain when you wake up or lumps in the bed’s surface, this could indicate that it’s time to replace your mattress.

Different mattress materials have different lifespans, too. Innerspring mattresses typically have the shortest lifespans, whereas latex beds are the most durable and tend to last the longest. Memory foam beds fall in the middle.

Conclusion

Investing in a new mattress is a big decision and not one to be taken lightly. When you buy a bed that’s been assembled in the USA, you can be confident it’s made of the highest-quality materials, has been created responsibly, and will serve you for many years to come.

We hope this article has helped to paint a clear picture of the many advantages there are to owning a USA-made bed, including options for budget mattresses. With so many options to choose from, whatever your sleep style, firmness preference, or budget, there is bound to be an all-American mattress to deliver a healthy, restful night’s sleep.